How to Process your Quail (Including Gory Pictures). Processing Cornish X: A beginners overview, Setup, cost, and results. This name and APTEC are the registered property of Alok's Poultry Technology Private Limited. While making a single cut to the throat of an unconscious bird is largely effective, should the blade miss for any reason, trained workers stand by to quickly euthanize remaining birds. USDA inspectors visually evaluate every inch of each chicken to look for diseases, fecal matter or bruising. Meat chickens are one meat source that can be raised with minimal space (compared to say, a cow), convert feed efficiently, and can be processed at home with not much more than a sharp knife and a big pot. Most often, chicken products get placed into company grocery stores the same day of delivery. When operating properly, both systems are equally humane as both require monitoring, proper adjustment and management to ensure they are meeting humane care standards. Research has confirmed that the use of these rinses do not pose human health concerns; rather their use does improve the wholesomeness of finished products. I really am pleased with the detail and showing what the actual internal organs were, along with the process. Another CAS system utilizes a reduction of atmospheric pressure to stun birds. During this process, chickens are transferred into holding cages or modular bins, specifically designed for transport to the processing plant, aimed to ensure that birds don’t hurt themselves or other birds, and that air is able to circulate. The wrapped product is then inspected again to ensure that it meets or exceeds both consumer and customer expectations. There are a limited number of facilities in the U.S. that utilize controlled atmosphere stunning (CAS) systems for broilers. Proper maintenance of equipment and this back-up “human” system is key to a fast and humane slaughter process. Feather removal is performed by a machine called a “picker,” which includes hundreds of little rubber “fingers” that rotate around to remove the feathers. Many of us are used to the uniformity of whole chickens at the grocery... Chicken is one of the more popular meats in the world, and as people... How to Raise & Process Chickens for Meat - Tips, Information and Pictures, Raising Cornish X for Health, Hardiness, and Efficiency. For a better experience, please enable JavaScript in your browser before proceeding. After the product is properly chilled, it is weighed and price and safe handling instructions are affixed to the package. Chicken Check In is the place to learn more about chicken you serve to your family — from its nutritional value to how it’s raised and its impact on the environment. Before processing your chickens, you will want to remove feed no less than four hours prior to processing. Most Americans are used to eating chicken from the store. Enjoy! After the organs are removed, the carcasses are then cleaned before being inspected. Before this process, which includes chilling the birds to a lower temperature to keep fresh and clean, company quality assurance and food safety personnel inspect them once again for quality, food safety and wholesomeness. Finally, the product is packaged into boxes where a label is placed on the exterior of the box. If you aren't here to see how meat is made from a living animal, stop here and go check out another page. For more about how chickens in the United States go from farm to table, check out this infographic on the journey of the All-American Chicken. At Every Step of the Processing Line, Employee Safety Always Comes First Keeping employees safe and healthy has always been the chicken industry’s top priority. Wrapped product is placed into baskets and sent through a “blast tunnel” to receive a chill. This is an overview of my backyard processing set up. Once they’ve reached the proper size and weight, workers trained in humane care arrive to catch each chicken at the farm, by hand. A Process Authority may be an in-plant employee who has had specialized training, an outside consultant, or other professional.