When you buy through links on our site, we may earn an affiliate commission. In that case, you simply need to slightly twist the handle. Plywood is one favorite material that woodworkers and DIYers would enjoy working with. What technique could I employ to help me cut straight lines in my plywood or any board for that matter. Secure the plywood sheet to your work bench (or a table) with a pair of clamps. Below are my personal recommendations, coming from a family of craftsmen. While this type of hand saw may not be suitable for large and thick pieces of wood, it is my personal experience that it does very well on small/thin plywood sheets, and if you want precision cuts, this is a must-have. But there’s still a chance of getting it inside your eyes. Initial Considerations for Hand Saws and Plywood. Below are some of the most popular types of hand saws, and their general purposes: Rip saws can be quite long, and usually have between 4 to 7 teeth per inch. However, if it’s not a very usual scenario in your workspace simply because you are just a beginner, don’t skip measuring the cut. With a 0.75 inches thick plywood, you want to set saw at 1 inch below the sheet. Hand saws are easy to use but at the same time very simple to get a cut from. I’ll get into those methods at the bottom of this article, so make sure you read it all. I wouldn’t consider it an essential tool for homeowners, but you should get one if you need to cut wood from time to time. Continue this thread Another great tip on how to cut plywood without chipping and make a smooth cut, hold your plywood steady and keep it pressed steadily against the fence, which is the straight edge of your saw. Run the blade of the saw along the cut line. Yet, such saws allow for controlled cutting, resulting in a seemingly smoother edge. Place your hand saw, and make the initial cut by placing your thumb and move your saw CAREFULLY against the teeth direction. Mark up the line you want to cut. How do you cut down plywood sheets by hand? Make sure the saw blade is in an upright position while you are holding it. It’s best to follow a good face down rule for plywood placement. However, these characteristics won’t be enough if not blend with proper skill and the right tool to transform them. Now you want to begin from the board’s edge portion. There will be some tips to avoid those nasty splitters that sometimes ruins the fun. It features a strong double-edged saw blade with 9 teeth per inch on the rip-cut edge, and 15 teeth per inch on the cross-cut edge. Find out how to prevent a saw from binding. Going with your instinct is something you’re allowed to do if such chores are pretty regular in your life. best way to accurately cut a rectangle or square from a plywood sheet with underpowered hand tools I would say the best way is to use power tools. Just as the name suggests, it “rips” through the wood, will indeed rip the edges of plywood sheets if not used with utmost care. Children are not allowed at all. Now hold your saw in the lowest angle possible, so you won’t rip the edges. A 1 to 7 TPI hand saw has coarse-toothed blades. And that will be enough to set it right. We may earn affiliate commissions on purchases made from links on this page. (Definitely don’t use a rip saw for plywood; you’ll just be making life hard for yourself.) Look for a carbide-tipped blade with a high tooth count. Both ends of plywood need support when you are cutting it. You need a helping guide that is processed to route in every step of this process.  X Research source You can find blades labeled for plywood or "finished cuts," but make sure to check the tooth count. The hand saw comprises a blade and a handle. Many panel saws are designed to only cross cut a sheet of plywood. One common tool that is often found laid around such creative people’s homes is a hand saw. You also want to brace the cutoff end. If you are wearing gloves, there’s less chance of an accident. Now hold your saw in … Interesting how you clearly stated in the question “BY HAND”, yet the four replies thus far are using powered circular saws. Sight down the back of the saw from overhead to align it; your … Find out with what dimension you want to make the cut. If you already own a circular saw this simple to make zero-clearance circular saw guide will help you make accurate rip and cross cuts in full 4' x 8' sheets of plywood. Once you think the notch made on edge is pretty solid, start with cutting. That means slower pace, but it also results in a much smoother edge and less chance of ripping the plywood. You want the saw to be in around 30 to 45-degree angle. This handy tool has shallow gullets, needing more strokes when cutting wood. Yup, even with a power saw, masking the cut line with tape (and cutting through the tape) is the way to go. It’s a great little hand saw for plywood, but can’t be used for cutting long straight lines because of the design. If you are not getting satisfying straight cut, here’s a trick. That’s exactly what I’m going to do next. But, for more significant tasks like making cabinets, opt for hand saws of 24 inches to 30 inches. You don’t want to stop in between cut to ensure if the width or length is right or not. Starting With…. Keep going, until you’re nearing the last few inches. The HAUTMEC Hardpoint HT0024-SA enables you to make fine cuts with the durable 11 teeth per inch saw blade. If you’re in the market for a small hand saw, choose the 14-inch model, but if you want more efficiency, you can choose the 20-inch model. Ceiling Fan Direction for Summer vs. Winter (and Why It Matters), 22 Changing Table Storage Ideas That We Love, Handle design enables marking of 45- and 90-degree angles, 14 teeth per inch means precision cutting, Secure the plywood sheet to your work bench (or a table) with. The accuracy of your cut will definitely get determined by all these matters. One of the easiest and most accurate ways to cut the panels to length is to use a crosscut sled, as shown below. That’s why do make sure you are using a nice hand saw that functions fine while ensuring the other parts of this guide as well. Going as low as possible while maintaining a similar angle will increase your chances of avoiding splinters or tear outs. Now that your plywood sheet and jig are both properly secured, it’s time to cut. You can use the thumb knuckle here but be very careful. So for a circular saw and miter saw, make your cuts with the good face down; on the table saw… This also lessens the chance of any snapping by keeping plywood stable. Until the hand saw has made a small cut into the plywood, slowly apply pressure in cutting through. When it comes down to it, there is no one best hand saw for cutting wood. These saws generally contain a framing device that holds the plywood in place. NOTE: If your plywood is moving while you are cutting, clamp it onto your saw horses where it won’t be in the way of your cutting. You may expect to make a cut as precise as a table saw, but although a hand saw comes close, there’s a lot of technique involved when using a hand saw. Another trick is to tape the both sides of the cutting line with masking tape and then cut through the tape. 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